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  • Exceptional propertiesfor high performance applications

    Exceptional properties
    for high performance applications

Sintered stock shapes and direct formed parts

TECASINT is a range of non-melting high temperature polyimides. Strength, dimensional stability and creep strength remain high under mechanical stress even during long-term usage. Low wear rates combined with the ability to work under unlubricated conditions and high pV-rates makes it the ideal material for challenging friction and wear applications, extending lifetime and reducing maintenance costs.  High purity and low outgassing are needed for applications in the vacuum, space and semicon industry.

 

Typical properties

  • Non-melting high temperature polyimide
  • Long-term thermal stability 300°C
    (short-term up to 400 °C)
  • High heat resistance up to 470 °C (HDT/A)
  • Good cryogenic properties down to -270 °C
  • High strength, modulus and stiffness also at high
    temperatures over 260 °C
  • Excellent thermal and electrical insulation
  • High purity, low outgassing in vacuum conditions
  • Good machinability
  • Inherently flame retardant

 

 

... or call us: +43 7662 88788 404

Fields of application and industries

  • Bearing parts, bushings, washers, piston rings
    and guiding elements for tribological applications
  • Hot glass handling parts for the glass industry
  • Space and aircraft applications
  • Semiconductor production equipment
  • IC testsockets
  • Radiation and chemical resistant sealings for valves
  • Vacuum equipment parts
  • Cryogenic parts down to -270°C

    Read more in the informational brochure:

    • Non-melting PI with increasedthermal and wear resistance

      Non-melting PI with increased
      thermal and wear resistance

    Polyimides (PI) are produced by polycondensation. They are non melting due to the high amount of ring-shaped, mostly aromatic chain links and high molecular weights.  The manufacturing of semi-finished products or direct-forming parts is therefore done exclusively by sintering techniques.

    The materials belonging to the polyimide group are characterised by an unusually complex property profile with a large number of excellent individual characteristics and so take up a position at the tip of the material pyramid.

    TECASINT 1000

    • Very high modulus
    • High rigidity and hardness
    • Previous designation "SINTIMID"

     

    TECASINT 2000

    • Very high modulus
    • High rigidity
    • High hardness
    • Significantly reduced moisture absorption compared to TECASINT 1000
    • Higher toughness and improved machining capability
    • Ideally suited for direct forming components

     

    TECASINT 4000

    • Minimal water absorption
    • Highest stability against oxidation in air
    • Low friction and wear
    • Optimum chemical resistance
    • HDT /A up to 470 °C
    • Different types available with high elongation at break and toughness our with high flexural modulus

    TECASINT 5000

    • Non-melting high-temperature polyamidimide (PAI)
    • Extremely good dimensional stability
    • Load capacity up to 300 °C

     

    TECASINT 8000

    • Matrix of PTFE reinforced with PI powder
    • Reduced creep under load
    • Excellent sliding and friction properties
    • Ideally suited for soft sliding partners (stainless steel, aluminium, brass, bronze)
    • Best chemical resistance
    • Easy machining properties

    • High quality semi-finished productsin various shapes and dimensions

      High quality semi-finished products
      in various shapes and dimensions

    Ensinger offers TECASINT stock shapes as pressed round rods, plates, short pipes and discs in a wide range of dimensions.

    We keep a permanent stock of popularly used TECASINT materials, modifications and dimensions. We also manufacture dimensions specifically to customer requirements.

     

     

     

    Standard stock shapes

    • Round rods from Ø 6 - 50 mm
      (length up to 1.000 mm)
    • Plate thickness from 6 - 50 mm
      (length up to  300 x 1.000 mm)
    • Short tubes

    Other diameters on request. Maximum thickness up to 100 mm, maximum rod diameter up to 100 mm (type dependant)

    • Direct formed parts forhigh volume precision parts

      Direct formed parts for
      high volume precision parts

    Direct forming is a cost effective manufacturing method for producing high volume precision parts. These parts are typically used for applications in the automotive industry or for large quantity production, when machining shapes is too expensive. Fast running presses (mechanical or hydraulic) compact the powder in the mould die. The mouldings are then sintered for some hours at high tem­per­a­tures with the exclu­sion of oxygen. The die pressing technique in­volves practically no material waste. In most cases, reworking is also not required.

     

     

    Applications for direct formed parts

    • Wear rings
    • Bearing discs and bushes
    • Piston and axial sealing rings
    • Hot glass grippers
    • Valve seats
    • Friction rings and insulators

      Imprint

      Provider Identification

      Ensinger GmbH
      Headquarters
      Rudolf-Diesel-Str. 8
      71154 Nufringen
      Germany

       

      Phone +49 7032 819-0
      Fax +49 7032 819-10
      info@ensinger-online.com
      www.ensinger-online.com

       

      Managing Directors:
      Klaus Ensinger
      Dr. Roland Reber

       

      VAT-ID: DE145 163 194
      Commercial Register:
      Amtsgericht Stuttgart
      HRB 241486